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Author Archives: Andrew Lewis

  1. Why You Need a Pneumatic Toggle Press on Your Production Line

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    A pneumatic toggle press is a type of mechanical press that utilizes compressed air power to perform pressing operations. It is commonly used in various industrial applications for punching, embossing, crimping, riveting, and assembly operations. It got its name due to its mechanism consisting of mechanical linkages amplifying the force generated by the pneumatic system.

    The advantages of these presses include their compact size, high force output, and quick operation. They are often preferred for applications requiring repetitive pressing tasks with consistent force and speed. However, their specific design and characteristics may differ depending on the manufacturer and the intended purpose.

    Incorporating pneumatic toggle presses into manufacturing processes offers many advantages, greatly enhancing overall efficiency and output. Here are several benefits of these machines that make their integration into a production line indispensable:

    1. Compact Design and Optimal Space Utilization

    A pneumatic toggle press is renowned for its compact size, making it ideal for maximizing the available workspace. Its space-saving nature allows for efficient placement within limited manufacturing areas or when multiple machines need to coexist in a confined space. Moreover, it becomes more convenient to navigate and maneuver around the devices because of their compact footprint.

    2. High Force Output and Improved Performance

    Pneumatic toggle presses offer remarkable capabilities in force generation, allowing manufacturers to carry out various pressing operations with utmost precision. They are designed to deliver substantial force, providing the power to accomplish multiple tasks effectively and efficiently. Below are examples of processes and activities that are frequently optimized by presses:

    • Assembling: joining multiple components together to create a finished product or assembly
    • Crimping: creating a secure and tight connection between two materials by folding, bending, or compressing them together
    • Deforming: altering the shape or form of a material through the application of force, often used to achieve desired shapes or fitment
    • Dismantling: taking apart or disassembling components or structures, typically for repair, maintenance, or recycling purposes
    • Marking: applying symbols, logos, or identification marks onto a surface for labeling or identification
    • Numbering: assigning sequential or customized numbers to products, components, or items for identification or tracking purposes
    • Riveting: fastening materials together using a rivet, which involves inserting and deforming a metal pin to create a secure joint
    • Staking: permanently joining or securing components together by using pressure to deform or displace the material
    • Stamping: impressing or imprinting a design, symbol, or information onto a surface using a die or engraved tool
    • Swaging: reshaping or reducing the diameter of a workpiece by applying force, typically used for forming connections or creating desired shapes

    3. Swift Operation and Time Efficiency

    A pneumatic toggle press provides rapid operation cycles, decreasing overall processing time and boosting productivity. Its fast press strokes and return movements also ensure that production processes can meet high-volume demands. This results in streamlined and efficient operations.

    4. Consistent Force and Speed

    The ability of these toggle presses to provide an accurate fixed dimension that is repeatable to a high accuracy while applying a reaction force necessary for completing the process. This uniformity eliminates variations in final products, decreasing the likelihood of defects such as incomplete presses and irregular connections. This enables manufacturers to achieve reliable and predictable results.

    5. Versatility for Diverse Applications

    A pneumatic toggle press exhibits exceptional versatility and can seamlessly accommodate various applications spanning multiple industries. Whether the objective involves cutting, forming, shaping, or joining materials, it can be outfitted with multiple tooling and fixtures. Furthermore, its adaptability renders it invaluable for production lines requiring flexibility to meet evolving needs.

    AIM Joraco: Your Trusted Partner for Pneumatic Toggle Presses

    AIM Joraco specializes in precision pneumatic toggle presses, semi-automatic rotary indexing machines, and assembly tooling. Our product lines — including the TOGGLE-AIRE®, DIRECT-AIRE®, and HYDRO-AIRE — are renowned for their exceptional quality and unparalleled performance.

    Contact us today to learn more about our products and how they can elevate your production capabilities!

  2. Benefits of Adding a Pneumatic Heat Press

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    Improving efficiency and product quality is crucial for success in heat press printing. The pneumatic heat press is a notable advancement in the industry, offering many advantages over traditional manual presses. Understanding these benefits is critical to making an informed decision to elevate your business.

    This blog post will focus on the impressive benefits of pneumatic heat presses and how they can revolutionize your workflow.

    1. Increased Efficiency and Convenience

    An air-operated heat press streamlines the pressing process through automation, requiring only the push of a button to initiate. This convenience allows operators to multitask and concentrate on other crucial tasks in the production process.

    By simplifying the workflow and enabling businesses to handle larger volumes of work with less effort, pneumatic transfer presses increase efficiency. This results in greater productivity, faster turnaround times, and higher profits.

    2. Automatic Release

    With a built-in timer, air-powered heat presses automatically open when the set time is reached. This essential feature minimizes the risk of over-pressing and prevents potential damage to materials or inconsistencies in results.

    The timer eliminates the need for manual monitoring and operator intervention, ensuring consistent and precise pressing cycles. Efficiency in the process leads to reduced time and effort while guaranteeing consistent, high-quality results throughout production.

    3. Higher Contact Pressure

    High contact pressure is crucial in large-area transfers and specific sublimation prints, ensuring optimal heat and pressure distribution across the entire surface. This leads to a more uniform and high-quality transfer, particularly for intricate designs and detailed images.

    Further, manual presses often need to provide the necessary contact pressure for such applications, resulting in inconsistencies and diminished quality in the final product. By opting for air-operated heat presses, you can consistently achieve the required high contact pressure, improving your production process’s overall effectiveness and efficiency.

    4. Reduced Operator Fatigue

    The automated nature of pneumatic presses significantly contributes to minimizing physical strain on operators and reducing injury risk. Pneumatic heat presses automate pressure and timing, enabling more efficient workflows than manual presses.

    By reducing the need for manual labor, operators can focus on other tasks. It also reduces fatigue from repetitive actions and physical exertion, leading to better performance and fewer errors or accidents. Moreover, reduced physical strain lowers the risk of work-related injuries like muscle strains or repetitive stress injuries.

    5. Enhanced Durability and Longevity

    Built with high-quality materials and designed to withstand the rigors of continuous use, these presses offer a significant advantage over their manual counterparts. Its automated nature reduces wear and tear on the equipment, eliminating the need for constant manual force application. This leads to less strain on the press’s components and extends the lifespan of the equipment.

    6. Adaptability and Versatility

    Air-powered heat presses can fine-tune pressure settings for different materials, guaranteeing optimal heat transfer and adhesion for each distinct substrate. This adaptability empowers businesses to handle various materials, ranging from fragile fabrics to sturdier surfaces, while maintaining consistent quality and output.

    Additionally, these presses come with an adjustable platen height, making it simple to cater to items of varying thicknesses. This feature is advantageous for handling bulky or irregularly-shaped objects, ensuring the press adjusts to provide the necessary pressure. As a result, it enables effective transfers with proper contact.

    Elevate Your Heat Press Game With AIM Joraco

    Are you ready to take your heat press printing business to new heights? Experience the numerous benefits of pneumatic transfer presses, and watch your productivity and efficiency soar!

    At AIM Joraco, we’re committed to providing top-quality pneumatic heat press solutions tailored to your specific needs. Our versatile systems are perfect for various industries and applications, ensuring you maximize your investment. Check out our pneumatic presses and discover how these cutting-edge machines can revolutionize your workflow!

    Contact us for more information on our pneumatic heat press options and enhance your heat press printing efficiency, productivity, and profits!

  3. Heat Stamping Uses and Applications

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    Hot or heat stamping is a precise and reliable process of transferring a design onto a material using heat and pressure. It involves utilizing a custom-made die or stamp, which is heated and then carefully pressed onto the material to create an indentation. Its versatility and effectiveness in producing high-quality designs on various materials make it a preferred choice in multiple industries.

    This article will delve into the diverse industries heavily relying on this stamping method. We will also explore the various applications of this technique for these sectors.

    Common Industries Leveraging Heat Stamping

    Heat stamping has a multitude of industrial applications, ranging from printing and packaging to marking medical equipment and devices. Below are some of the most prevalent industries that utilize this stamping technique:

    Packaging and Printing

    Heat  stamping creates attractive designs and logos on boxes, bags, and other materials in the packaging industry. This can help businesses stand out and make their products more visually appealing to consumers.

    Similarly, the printing industry uses this technique to add decorative elements and branding to products like business cards, letterheads, and invitations. It can create metallic finishes, holographic effects, and other eye-catching designs. Moreover, heat stamping is utilized to produce labels, including product and price tags for retail and e-commerce businesses. It is also often used to print barcode labels and QR codes that contain product information and help with inventory management.

    Automotive

    One of the most common applications of heat stamping in the automotive industry is creating logos, emblems, and other elements on vehicle parts. These elements can be made with metallic finishes, giving them a high-end, premium look often associated with luxury car brands. Heat stamping is also used to create intricate designs on car interiors, such as patterns on leather seats or door panels.

    This technique is also employed for functional features like grooves and textures on the surface of car parts. These details help in improving the grip and reducing slippage. It can also add conductive components to vehicles, such as buttons or touch screens, making them responsive to touch.

    Medical

    The medical industry is another sector that leverages this stamping method for various applications, primarily for marking devices and equipment. The markings are highly resistant to wear and tear, which is critical for frequently used and cleaned equipment. Furthermore, it can create small and detailed labels, ensuring that all relevant information fits onto the device.

    Additionally, heat stamping can add anti-counterfeit markings to medical devices, guaranteeing authenticity and preventing fraudulent activities. This is particularly critical in the medical industry, where the quality and reliability of the equipment and tools are essential for patients’ safety.

    Fashion and Cosmetics

    Stamping is highly precise and versatile, allowing manufacturers to develop visually appealing and custom product designs. It is utilized in the fashion industry to produce patterns and designs on leather goods such as purses and shoes. Meanwhile, the cosmetics sector relies more on adding logos and branding components to packaging, like lipstick tubes or compact cases.

    Electronics

    Heat stamping can create intricate designs and text on surfaces such as keyboards, buttons, and other small electronic components. It is also used for creating protective coatings on electronic circuits, ensuring their longevity and durability. Additionally, it can be employed to add anti-counterfeit markings, enhancing the security and authenticity of electronic products.

    AIM Joraco: Your Trusted Partner for Premium Stamping Presses

    At AIM Joraco, we offer heat stamp systems designed to meet the needs of various industries, including electronics, aviation, automotive, and medical device assembly! Our highly versatile systems can be tailored for multiple applications, including pressing, cutting, laminating, heat transfer, solventless oil extractions, and sealing.

    Our team is dedicated to providing you with the best possible solution for your setup!

    Contact us today to learn more about our heat stamp systems or request a quote to get started.

  4. How To Choose the Right Heat Stamping Machine for Your Application

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    Click to ExpandHow-To-Choose-the-Right-Heat-Stamping-Machine-for-Your-Application

    Heat stamping machines in various industries generate practical designs on items, packaging, and promotional materials. This equipment includes a heated die, a foil or film carrier, and the substrate to be stamped. Then, the machine uses heat and pressure to apply a thin foil or film layer onto a substrate, such as paper, plastic, leather, or fabric.

    Due to the abundance of stamping machine options on the market, selecting the most suitable one for your particular application can be challenging. This article can help you choose the right equipment by presenting factors to consider to make an informed decision.

    Factors To Consider When Selecting the Best Stamping Equipment

    Heat stamping has various applications across various industries, including product branding, packaging, security and identification, and automotive sectors. Regardless of your application, choosing the best equipment involves careful consideration of the following key factors:

    Types of Stamping Presses

    Three common stamping presses are available: vertical, roll-on, and peripheral. Vertical presses are the most widely used type for heat stamping and heat transfer decorating, as they can decorate flat or slightly contoured surfaces. On the other hand, roll-on presses are an excellent choice for applying heat stamping foil or heat transfers to large surface areas. Lastly, peripheral presses are primarily used for foil banding on plastic caps or round cosmetic containers.

    Pressing Force and Stamping Speed

    The pressing force should sufficiently transfer the foil or film onto the substrate evenly without any wrinkles or gaps. If the pressure is too low, the design may not transmit correctly, resulting in a defective finished product. Conversely, if it is too high, it can damage the substrate or the die, leading to uneven and inconsistent results.

    The stamping speed is the rate at which a heat stamping machine applies the foil or film onto the substrate. It is usually measured in impressions per minute (IPM) and can vary depending on the machine’s design and capabilities. Therefore, the required stamping speed will depend on the specific application and production volume requirements.

    Size of the Part To Be Stamped

    The size of the machine’s platen, or the area where the part is placed for stamping, should be large enough to accommodate the size. If the platen is too small for the component, it can restrict the size of the designs that can be applied. This can result in an inferior finished product. Meanwhile, attempting to stamp a larger part on a smaller platen can cause uneven stamping and harm to both the part and the die.

    Material Compatibility

    Material compatibility refers to the machine’s ability to work with the specific materials that are being stamped. For example, different substrates — such as plastic, paper, or fabric — may require different levels of heat and pressure. This also applies to different types of foils or films. As a result, some machines may be more versatile, while others may be specifically designed for certain types of materials.

    Accessories and Other Features

    It is crucial to evaluate whether the machine will be utilized for other applications in the future. For instance, it may be necessary to determine if the device requires both heat stamping and heat transfer registration capabilities. Therefore, purchasing a machine with a heat transfer system can save costs and time.

    The following are common accessories and features added to the machine:

    • Foil rewinders
    • Part ejection systems
    • Safety features
    • Computer controls and software
    • Automation and integration options
    • Customizable platens
    • Dual function machines

    Choose AIM Joraco for Exceptional Stamping Presses and Systems

    AIM Joraco provides custom heat stamp systems catering to various industries such as electronics, aviation, automotive, and medical device assembly! They are versatile and can be tailored for multiple applications, including cutting, pressing, laminating, heat transfer, solventless oil extractions, and sealing. Moreover, our team can offer custom configurations to accommodate various setups.

    Contact us today for more information! You can also request a quote now.

  5. Improve Your Output With Rotary Indexers

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    Rotary indexers are machines used in manufacturing and automation processes to precisely position and rotate parts during various production stages. They consist of a rotary table with multiple indexing positions, allowing for accurate workpiece positioning and orientation. Furthermore, they are widely used in assembly lines, packaging, inspection, and machining processes.

    Manufacturers often employ these machines to minimize the manual positioning and orientation of parts during production, significantly improving throughput. In this article, we will explore how these indexers work and how they can enhance production efficiency.

    How Do Rotary Indexers Work?

    A standard rotary indexer comprises a table with multiple indexing positions, a motor, a drive mechanism, and a control system. The table’s indexing positions are purposefully designed to securely grip the workpiece. The motor spins the table, while the drive mechanism ensures the precise alignment of the part. Finally, the control system directs the indexer to rotate the table to the preferred orientation at each production stage.

    The specific demands of the manufacturing process determine the type of rotary indexer utilized. For example, high-speed applications require a machine that can rotate the workpiece quickly and reliably to keep up with the rapid production pace. Therefore, these types of indexers usually have a smaller number of indexing positions to allow for faster indexing and higher throughput.

    In contrast, high-precision applications require machines that provide accurate positioning with minimal error. These indexers typically have a higher number of indexing positions and a higher degree of accuracy in their positioning system. They are often used in machining, inspection, and assembly applications where precision is critical to the final product’s quality.

    Advantages of Rotary Indexers

    A rotary indexing machine is a valuable tool for manufacturers looking to improve their efficiency, accuracy, and productivity. It offers the following benefits which can help manufacturers optimize their manufacturing processes and improve their bottom line:

    Increased Productivity

    An indexer automates the workpiece or part positioning and orientation, reducing the need for manual labor and minimizing the risk of errors. This increases productivity and faster production cycles, resulting in higher throughput.

    Flexibility

    Most rotary indexing machines are versatile and can be customized to fit unique workpiece shapes or sizes. This flexibility allows manufacturers to adapt to changing production needs and optimize their manufacturing processes for better efficiency and quality.

    Reduced Setup Time

    With indexers, setup time can be substantially reduced since the control system can quickly program the machine to rotate the workpiece. This minimizes downtime between production runs and increases overall equipment effectiveness (OEE).

    Energy Efficiency

    The indexing machines are known for their energy efficiency, a critical consideration for many production plants. They can help companies reduce energy bills and carbon footprint by consuming less energy than other positioning systems and equipment.

    Space-Saving Feature

    Due to their compact size, indexers occupy less floor space than other systems. This feature makes them ideal for manufacturing plants with limited floor space, as they can help maximize production areas. Additionally, manufacturers can fit more equipment into their factories, increasing production capacity and throughput.

    Choose AIM Joraco for High-Quality Rotary Indexers

    Since 1947, AIM Joraco has provided top-notch presses and other machines to diverse industries! We particularly offer two kinds of rotary indexing machines: Model 1011RT Stand-Alone Rotary Indexer and Model 2000 Rotary Indexer. Both devices boast accuracy and reliability, ensuring they perform as efficiently and effectively as possible.

    Contact us today to learn more about our products or request a quote to get started!

  6. Punch and Shear Transformer Core Material

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    In metal fabrication, punching and shearing are two distinct metalworking procedures. Metal punching is a cutting technique in which the material is removed from a metal sheet by exerting sufficient tearing power. On the other hand, metal shearing removes excess material from sheet metal without using heat or generating waste in the form of chips.

    Punch and shear processing devices are metal fabrication machines that combine the functionalities of punching and shearing equipment. Typically, they are used to cut shapes and punch holes into metal sheets simultaneously.

    In this article, we will take a deeper look at one of AIM Joraco’s projects which focuses on punch and shear applications.

    AIM Joraco’s Punch & Shear Application Using Servo-Driven Feeder

    AIM Joraco designed and constructed a highly automated multi-press punch and shear system to produce transformer core sheets. The project’s objective was to achieve precise tolerances of 0.002 in. around the burr of the punched hole in the steel sheet. Moreover, the client generally used the system in electrical transformers.

    Engineers designed, fabricated, and rigorously tested the punch tools to ensure dimensional accuracy in the stack core transformer design for the client. Various in-house tests were also conducted to confirm that the tools consistently generated holes of the desired size and shape.

    AIM Joraco delivered this automated fabrication technology with a set of carbide tools that we precisely honed. Due to carbide’s ability to keep its cutting edge even during high-speed punching, the tooling achieves exact tolerances and delivers accurate components during long production runs.

    Capabilities Applied and Processes

    To achieve the exact tolerances required, AIM Joraco applied the following processes:

    • Punching: Metal punching stamps a shape onto a surface via pressure or percussion using a steel punching tool. This method removes material from a metal sheet by exerting sufficient cutting power.
    • Shearing: Metal shearing cuts through a metal sheet using a blade attached to a tool or machine. A squaring arm controls the placement of the cut, allowing a metal sheet to be placed in a precise area.
    • Servo Feeding: The servo feeding process uses a machine motor that powers the feed roller via a synchronous belt wheel. It also utilizes the release signal supplied by the punch cam to discharge the generated error through the cylinder.

    Equipment Used To Manufacture and Overall Dimensions

    The following machines and devices are used to fabricate the multi-press punch and shear system:

    • 2x Toggle Aire 2530 Press: The Model 2530 Press from AIM Joraco has a repeatability of 0.001 inches and can cycle up to 80 strokes per minute — faster cycle times with shorter-than-standard strokes.
    • Carbide Tooling Package: The precision-sharpened carbide tooling package enabled the system to create accurate components across extended production runs while preserving its cutting edge.
    • Servo Motor: A servo motor is a rotary or linear actuator that permits exact control of position, velocity, and acceleration. It consists of an efficient engine coupled with a position feedback sensor.

    The overall part dimensions of the system are 29.5 in. (width) x 30.75 in. (depth) x 63 in. (height).

    Partner With AIM Joraco for Custom Automation Systems!

    AIM Joraco has over 70 years of service experience, allowing us to provide presses that satisfy various specific requirements. We produced the TOGGLE-AIRE®, DIRECT-AIRE®, and HYDRO-AIRE® lines of pneumatic and manual toggle presses, semi-automatic rotary indexing machines, and assembly and fabrication tooling.

  7. Clean Room Presses

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    Click to ExpandClean-Room-Presses

    AIM Joraco provides diverse solutions with its benchtop pneumatic presses for clean rooms. The company’s goal is to meet the ever-demanding clean room standards while remaining the number one provider for toggle press. We manufacture TOGGLE-AIRE®, DIRECT-AIRE®, and HYDRO-AIRE® precision pneumatic and manual toggle presses for various applications.

    What Is A Clean Room?

    A clean room is a secure and controlled environment where critical components are manufactured. They are required in the pharmaceutical industry, nanoelectronics, and biotechnology to eliminate possibly hazardous toxins or compounds from the products or equipment. Clean rooms are also needed in industrial applications that demand an uncontaminated working environment.

    Clean Room Press Specifications

    AIM Joraco’s clean room press series specifications include the following:

    • Particle density for a particle of 0.3 µm or larger is less than 3.5 particles
    • Press noise silencing effect of 40 dB (A) or more
    • PTFE – No Lubrication Bearing Surface
    • 400 Series Stainless Steel (includes all fasteners, ram, and precision ground platen)
    • Internally contained lubrication for ram

    Clean Room Press Attributes

    AIM Joraco also offers the following press attributes:

    Compliance Equivalent to Class 100

    An ISO 5 Class clean room, also identified as a Class 100 clean room, is a manufactured structure with soft or hard-sided walls that use High-Efficiency Particulate Air (HEPA) filtration systems. HEPA systems are required to maintain air cleanliness levels of up to 100 particles (≥0.5 µm) per cubic meter of the inside air.

    Quiet Operation (Noise Level Reduction of 40 dB (A) or More)

    The noise level should not exceed 60 dB (A) in a laminar clean room and 65 dB (A) in a turbulent one. AIM Joraco developed a clean room press that meets and reduces noise standard levels.

    Lubrication-Free Wear Services

    Clean room lubricants require specially distilled oils to remove the more volatile, lighter particles that may evaporate quickly. In addition, some standards require special thickening agents that do not contain metals, reactive compounds, or other large particles.

    Stainless Steel Construction

    Stainless steel is known to be sturdy and can withstand the most rigorous cleaning process. Mainly, Grade 304 stainless steel is unreactive to most acids and alkalis, which aids in the prevention of corrosion-related contamination.

    Ram Wiper System

    Clean room wipers differ from regular wipers because they contain less lint to protect against pollutants. They also have greater absorption capacity, resistance to chemicals and abrasion, and better cleaning capabilities. AIM Joraco provides a press series with an upgraded wiper system for various applications.

    Other options include the following attributes:

    • Element Service Indicator
    • Adjustable Output
    • Filter, Regulator, Lubricator (FRL) – Clean Room Compliance
    • Dwell Timer
    • Non-Rotating Ram
    • Adjustable Ram Speed Control
    • Optical “No-Touch” Anti-Tie Down Actuation
    • Special FDA Powder Coat Finish
    • Clean Room Guarding, Bevel, and/or Sealants

    Markets Served With AIM Joraco’s Clean Room Press

    The mission of AIM Joraco is to provide superior-quality presses to various markets and industries. The following are four industries the company is targeting:

    Pharmaceutical Industries

    Pharmaceutical manufacturing necessitates a high degree of cleanliness and germ-free environments. Clean rooms can provide streamlined processes wherein products are protected from contaminants, such as dust, airborne pathogens, and atmospheric emissions.

    Life Sciences Industries

    A clean room is a functional necessity in the life sciences industries. It is vital to control any particulate and microbial contamination to ensure the product or output quality. Additionally, preserving the highest quality standards possible guarantees high efficiency and reputation.

    Regenerative Medicine Industries

    A strict clean room and clean room press are required to maintain the quality of cell-based medicinal products since the process involves living drugs.

    Surgical Industries

    All surgical industries use clean room technology to reduce airborne contaminants and maintain an antimicrobial setting in securing the safety of both patients and surgeons.

    Applications of AIM Joraco’s Clean Room Press

    Aside from the standard applications of clean rooms and clean room presses, some uses of AIM Joraco’s press include the following:

    Tissue Cutting/Sampling

    Clean rooms are constrained areas where filters and cleaning can control particle count and microbiological levels. This minimizes microbial contamination and prevents contamination levels from rising during tissue cutting and sampling.

    Implant Assembly

    Implant placement requires a high level of sanitation to avoid potentially dangerous infections caused by contamination. Clean rooms also help to reduce implant failure and disease progression by maintaining hygiene during the assembly process.

    Medical Device Assembly

    Medical device fabrication is a highly controlled industry in which companies strive to create quality products without endangering a patient’s health. They are designed for use in healthcare settings where hygiene and the need to prevent contamination are of the utmost importance.

    AIM Joraco: The Best Toggle Press Innovator

    Thanks to our 70 years of service experience, AIM Joraco provides quality presses that meet a wide range of special requirements! Tell us your project specifications, and we can quote a custom solution for your application.

  8. Compaction of Explosive Powders

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    Click to ExpandCompaction-of-Explosive-Powders

    Powder compaction is gradually becoming an essential industrial manufacturing technique for producing components with complex shapes and structures. It is the process of tamping powder particles in a die using high pressures. The tools are typically held vertically, with the punch tool forming the bottom of the chamber. After that, the powder is compacted into a shape and ejected from the cylinder.

    A powder compacting press compresses granular and powdered raw materials into various standard and custom-shaped units. It can suppress a wide range of products with high product density specifications and can compact multiple pieces at once, making it ideal for large production industries. In addition, the press requires innovative integrated machines, electricity, liquid, and gas control, as well as an automatic feeding and discharging device.

    This article will discuss the different types of powder compacting presses and the product developed by AIM Joraco.

    Types of Powder Press Machines

    The four most common types of press machines used to compact powder material are as follows:

    Hydraulic Press

    A hydraulic press generates compressive force by using a hydraulic cylinder. It is appropriate for the industries of carbides, powder metals, ceramics, polymers, and other particulate materials. Furthermore, hydraulic presses are commonly used in factories that manufacture powder products.

    Mechanical Press

    Mechanical presses are frequently used in manufacturing technical ceramics, but they are also well-suited for other commercial processes. Compared to hydraulic press machines, mechanical powder presses have limited maximum compaction forces that are typically greater than or equal to 5000 kN.

    Electric Press

    Electric powder presses are servo-powered machines that compress materials at extremely high pressures. Because of their servos, they can regulate the placement and response time of the output shaft instead of keeping a constant press cycle speed. Moreover, electric metal presses can perform several functions and use a closed-looping feedback mechanism to enable a more precise cycle rate and load regulation.

    Isostatic Press

    Isostatic presses enable users to produce uniform-density components using a dry bag design, simplifying and improving powder filling, compaction, and ejection. These machines are typically used in ceramics, carbides, composite materials, pharmaceuticals, and explosives.

    AIM Joraco Compacting Press

    AIM Joraco developed a compacting press for the world’s leading provider of technology for the oil and gas industry. It is the outcome of the need to design an explosion-proof mechanism with an integrated safety capacity. It must also adhere to industry standards, legal requirements, and the company’s clear and specific guidelines.

    The company designed and built this compacting press entirely in-house. This included reinforced machine guarding, a robust protection system, integrated safety features for operators and equipment protection, and a process control system for capsule consistency.

    Capabilities Applied

    The following are features highlighted in the developed compacting press:

    • Compacting: The press is intended to pack explosive substances into capsules for oil well-perforating processes.
    • Force Monitoring: The force monitoring system determines the compaction work of delicate substances and reinforces the proper press operation. It also offers control signals, alarm systems, real-time inspection, and quality assurance data recording.

    Equipment and Specifications

    Direct-Aire® Model DA-400T is an AIM Joraco benchtop pneumatic press with a capacity of 2300 lbs. of force. It includes a straight pneumatic cylinder for applications that require full force throughout the stroke.

    The overall part dimensions are 13 in. (width) x 18 in. (depth) x 42 in. (height) for the press and enclosure.

    Choose AIM Joraco for Your Compacting Application

    AIM Joraco’s competitive success and reputation in the benchtop pneumatic press industry allow us to consistently offer our customers solutions that provide accurate results. Contact us for more information about this project or our custom pneumatic press-building capabilities!

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